Integrated motor-controller design cuts installation costs, enhances reliability for high-risk industrial sectors

Wujin District, Changzhou, China – 2026 – Jiangsu Wheatstone Electromechanical Technology Co., Ltd., a global leader in explosion-proof control motors and automation solutions, today officially launched its new direct-drive all-in-one explosion-proof control motor series. This innovative product integrates the motor and controller into a single unit, eliminating complex external wiring, reducing installation space, and simplifying system maintenance. Designed to address critical pain points in high-risk industries such as petrochemicals, mining, and aerospace, the new series delivers enhanced reliability and efficiency. The product is now available for global pre-orders, with full-scale production and shipping starting immediately .

Core Technological Breakthroughs & Product Highlights

Integrated Design: Combines motor and controller into one compact unit, reducing external wiring by 80% and cutting installation time by 60%, which simplifies system maintenance and saves on-site space .

Enhanced Environmental Resistance: Built with explosion-proof components, the motor withstands 10g peak acceleration and 2g random vibration, surpassing conventional servo motors’ 5g limit to adapt to drill rig impact drilling conditions . Its cable entry system uses standard explosion-proof stuffing boxes or glands, reducing wire detachment rate by 90% compared to simple connectors when subjected to pulling force ≥100N .

Extended Service Life: Boasts an average time between failures (MTBF) of over 20,000 hours, suitable for continuous underground operations based on high-temperature accelerated life testing .

Global Compliance & Certifications

To meet global market access requirements, the new series complies with international standards including CE, ATEX, IECEX, and KCS for South Korea. It has passed strict quality checks to ensure compliance with regulations in the EU, North America, Asia-Pacific, and other key markets, making it suitable for diverse industrial applications worldwide .

Availability & Customization Services

The direct-drive all-in-one explosion-proof control motor series is now available for global pre-orders via the official website and authorized distributors, with full-scale production and global shipping commencing immediately . In addition to standard products, the company offers tailored customization services, including adjustments to torque, speed, voltage, power, and structural dimensions, to meet specific industry and project needs .

Authoritative Quotes

"The launch of our direct-drive all-in-one explosion-proof control motor marks a key step in our global strategy to lead green power solutions," said Ma Jianfen, General Manager of Jiangsu Wheatstone Electromechanical Technology Co., Ltd. "By integrating motor and controller technology, we aim to help customers reduce costs, cut carbon emissions, and improve operational efficiency in high-risk environments" .

"Our innovation focuses on higher energy efficiency, better control, and stronger reliability," noted Zhu Dongjie, Motor Design Director at Jiangsu Wheatstone Electromechanical Technology Co., Ltd. "This product is developed based on real customer working conditions, using digital twin and simulation optimization to ensure measurable energy savings and stability improvements" .

Future Plans & Next Steps

Looking ahead, Jiangsu Wheatstone will continue to invest over 5% of annual revenue in R&D over the next three years, focusing on IE5 ultra-high efficiency motors and integrated intelligent drive solutions . By the end of 2026, the company will complete two digital production line upgrades, increasing key process automation to 80% .

Company Profile

Jiangsu Wheatstone Electromechanical Technology Co., Ltd. was founded in 2003 and is a leading provider of explosion-proof control motors, explosion-proof instruments, and automation integration solutions . Headquartered in Wujin District, Changzhou, China, the company operates globally, serving over 900 enterprises across industries including aerospace, petrochemicals, mining, and new energy . With 120 employees, including 20 motor and control professionals, the company holds certifications such as National High-Tech Enterprise and Jiangsu Province Specialized and Sophisticated Enterprise (2023) . Its mission is to respect and appreciate every customer, treating each order as a trust and commitment .

Contact Information

Company: Jiangsu Wheatstone Electromechanical Technology Co., Ltd.
Official Website: https://www.wheatstonemotor.com/
Email: [email protected]
Phone/WhatsApp: +86-18961403653 / 85291640574

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